1. Realize value-added and selling of products == High profit return 2. Shorten production turnaround time 3. Increase output and streamline production costs 4. Reduce investment in finishing of blackened finishes 5. Relieve worker safety and government environmental concerns 6 Decrease the cost of blackened finishing parts 7. Improve ISO quality system and production overall plan to realize product value increase and sales popularity === High profit return thanks to the purple low-temperature oxidation blackening technology can provide striking black finishing surface and long-lasting Anti-corrosion function does not affect the size of the components, improve the quality of many tools and components products, increase its added value, so the oxidation black finishing technology is a better choice for many manufacturers to increase their product style characteristics and improve product quality Because a product processed with low-temperature oxidation black finishing technology will have a very high quality level and unparalleled profit margin compared with ordinary black finishing products. Due to the traditional high-temperature oxidation blackening technology using high concentration of blackening liquid and temperatures above 140 degrees, many products are prone to pinholes and are not easily washed, and therefore in many porous products (such as cast iron, iron-based powder metallurgy) or complex There will be many problems with the shape components, such as red/yellow, salt blooming, etc. These problems will in turn destroy the series of troubles such as product quality, loss of customers and rework compensation. Low-temperature oxidation technology utilizes a lower viscosity than conventional oxidation blackening techniques and a blackening process at temperatures below 100 degrees Celsius. This mild operating condition allows the solution to be easily flushed and completely avoids the redness that often occurs with ordinary high-temperature blackening techniques. / Yellow, salt and other quality issues. The use of low-temperature oxidation blackening technology is safe and easy for operators, and requires only a little guidance to obtain a very good quality assurance, and the blackening quality can meet the US military MIL-C-13924 and the American material standard AMS 2485 , Very high corrosion resistance and strong adhesion performance are not comparable to other blackening treatments. Low-temperature oxidation blackening technology can completely ensure that your product quality meets the requirements of high quality and high standards. Shorten production turnaround time: Using modern automated machines, it usually takes only a few minutes to complete the entire workpiece finishing, and it brings an amazing added value to the workpiece. Why spend several days to get other people to black the workpiece and sometimes bring Is it a meager profit? This is a serious loss! In order to meet the low input of the products required by customers and the rapid development of sales channels (even for special accessories), you have to work hard to find a better solution, and Ziguang's unique low-temperature oxidation blackening technology may be Your preferred solution, by shortening the black turnaround time, is only 18 minutes. Manufacturers can quickly respond to sales orders, easily meet delivery time requirements, and maintain a good business reputation. Violet's unique low-temperature oxidation technology helps you satisfy all your customers - this is our ultimate goal. Increase production and streamline production costs: The newer slogan of modern industry is streamlined production, which means that one production should be: zero-defective, zero-waste, zero-accident, in other words, the increase in product output through streamlined production. Larger efficiency, greater safety, eliminating unnecessary processes and concerns. Violet's simple low-temperature oxidation technology can realize this mode better than other existing finishing production lines in the market. Special combination of high-quality surface treatment, extremely short production time, safety and no pollution make it a production line that other blackening technologies cannot. . For example, sending the workpieces to the outside for black processing, payment for sorting, packing, and transportation costs, and then waiting for them to blacken them up and send them back, which in turn requires some expenses to pay for the sorting, packaging, etc. Danger, so many additional costs during the period can be imagined. In contrast, Ziguang's simple oxidation black technology allows you to black out in your own factory and then install it mechanically. How simple is that? This production line allows you to control the quality of the entire product, because it is your own workers who perform black processing, you can fully achieve a larger output and better quality, while you can fully grasp the delivery time, and you It also avoids the profits of many additional sorting, packaging, transportation, and collaborative processing, so the total cost of blackening is undoubtedly much lower. Streamlining production costs to ensure the future of your production, purple low temperature oxidation technology ensures the streamlining of production. Reducing Inventory of Finished Black Finished Workpieces Each well-managed company strives to reduce the inventory of finishing parts—this is a clever use of resources. Of course, to achieve this goal, there are enough funds to achieve rapid completion of orders and shipments without the occurrence of stocks due to imperfect turnover. The components in the production process are sent to outside cooperation factories for blackening. The inventory control requires that the black parts outside the factory be returned for a few days. The cost of this inventory is completely unnecessary and unnecessary. Low-temperature oxidation blackening technology can reduce inventory and cost, because the blackening turnaround time is only 18 minutes! This allows the manufacturer to complete the task within one day and allow them to start the order in the morning, finish the entire finishing process in the afternoon, complete the entire order task, and sometimes even achieve zero inventory, ie on the same day or second Days sent the goods to the customer. Violet low-temperature darkening technology can help you to promote the circulation with less inventory. The concern for workers' physical safety and government environmental protection are very important issues for many companies. Some chemical production processes are environmentally friendly, but many processes No, the safety of workers is therefore a major concern. For example, for high-temperature oxidation blacks, highly corrosive sodium hydroxide, sputtering at operating temperatures above 140°C, plumbing and corrosive gases, and carcinogenicity are used. Oxides of nitrogen are serious hazards and injuries to the operator's life. At the same time, a large number of toxic gases emitted from the black tanks, sediments cleared in the tank, and maintenance of the black furnace are very dangerous. Put a lot of money and time to complete. Although room temperature blackening agents are not so dangerous, they contain selenium and copper. Both of these elements are banned by the EPA. Although ionic resins are used in the process to prevent them from being discharged, management and costs are very problematic. Other coating processes, such as zinc and manganese phosphatization, contain many toxic elements (such as zinc, nickel, and arsenic) that the EPA has banned from emitting, and also generate a lot of sludge in the bath and form dirt around the heater. Removing mud and removing dirt is also very time-consuming and wasteful. If you do not handle it on time, it will cause serious quality problems. Violet's low-temperature oxidation blackening technology is indeed under very mild conditions, such as 95 degrees below and without any EPA-banned chemical substances, resulting in a truly structurally dense and highly adherent black tetroxide with extremely high wear resistance. Iron coating (this is not comparable to normal temperature and phosphating coating), although large manufacturers recommend the establishment of a low temperature black production line, PH value adjustment device installed before discharge, but most manufacturers do not need to install any sewage treatment equipment, Since no sludge is generated, it is not necessary to perform time-consuming maintenance. However, since it is operated at a boiling point, there is no danger of sputtering and boiling. It is very important to attach importance to the government’s responsibility for environmental protection and care for the safety of workers. Proper management of these issues does not necessarily lead to significant costs, but it is indeed a more effective method to avoid and resolve future risks, and it is also inevitable. Problems, especially when the country's environmental protection is increasingly valued and the labor laws pay close attention to the lives of the workers, the Ziguang Low Temperature Oxidation and Blackening Technology can help you do this. Using low-temperature oxidation blackening technology reduces your safety and liability is a smarter management method. ! Reducing the Cost of Finishing The pressure of market competition requires the effective control of costs, but it is usually more difficult to complete the job by sending the workpiece outside to blackout. The following are the main considerations: If you do not send your own black artifacts but send it to others outside, you must pay for the sorting, packaging, and transportation of the workers repeatedly to share some of the profits for your cooperation in order to blacken your artifacts. Partners, and sometimes you have to pay for the damages you have to pay in the event of an accidental destruction. If the turnaround time is too long, you will need to pay for special expedited charges. When your partner is unexpectedly delayed by your planned In time of delivery, you must also bear the penalty or lose customers, etc. This series of costs should be very large and cannot be estimated. The simple low-temperature oxidation blackening technology using violet light can completely reduce this intermediate transfer fee and completely eliminate various other additional losses, because a simple blackening production line can completely allow you to follow your quality, quantity and pre-agreed time. The customer's delivery also stabilizes your good relationship with the customer and guarantees that you have met all customer requirements. Therefore, the simple oxidation blackening technology of Ziguang Company's equipment can ensure that your production capacity is not affected and it is quickly recovered. Perfecting the ISO quality management system and overall planning of ISO quality standards has helped manufacturers to manage their production for better business reputation and profit, but there is a place that is difficult to manage, that is, when you send the products of the production process When going outside the factory to process black, although the ISO quality management system aims to ensure that the quality of each aspect of the production process meets the requirements, it is easy to operate with the production of own employees in the factory, but The production process has been very difficult to leave your own factory, because the production of the product is not your on-site control. Although the black technology of many black factories is very good, but the fact is that you can not guarantee that you did not participate in The quality of the production process can be carried out according to your requirements, you have to rely on other people to achieve your desire, instead using low-temperature oxidation technology can be carried out in their own factories, which makes the ISO quality management system more perfect, and the technology safe operation at low temperatures There are no EPA banned heavy metal elements available to you It is a high-quality black finishing surface. Our company provides a series of technical services that enable operators to quickly grasp the operating points so that the operation process, quality control process and maintenance process are easy to monitor, so the entire process is to achieve ISO Quality management standards.
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