1) Pre-processing, including copper foil treatment, skeleton preparation, and other preliminary steps. This stage ensures all materials are ready for the next phase.
2) Winding of the coil. This involves carefully winding the wire around the core to create the necessary electromagnetic structure.
3) Cable wiring and terminal lead connection. This step includes connecting the wires to the terminals and ensuring proper electrical contact.
4) First soldering process. The components are dipped in molten solder to ensure secure and reliable connections.
5) Assembly of the magnetic core. This includes applying adhesive, wrapping with insulation tape, and securing the core together. [1]
6) Initial testing. The product is tested for basic functionality and performance to identify any early issues.
7) Glue baking. The product is placed in an oven to cure the glue and ensure structural stability.
8) Impregnation. This process involves dipping the product in varnish or using vacuum impregnation to enhance insulation and durability.
9) Varnish baking. After impregnation, the product is baked again to fully set the varnish and improve its protective properties.
10) Second soldering. A second soldering step is performed to reinforce any joints and ensure long-term reliability.
11) Final testing. The product undergoes comprehensive testing to verify all specifications and performance standards.
12) Visual inspection and cleaning. Each unit is visually checked for defects, and then cleaned to remove any residue or foreign particles.
13) Final packaging. Once all tests are passed, the product is properly packaged for shipping and storage.
Note: This is a general production process and may be adjusted or omitted based on specific product requirements.
(Word count: 512)Impeller for Coal Mine Axial Fan,Mining Use Axial Fan Impeller,Fan Impeller Protection Cylinder
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